Training Example: Conner Hats – Review the Data, Give Your Score & Compare to the Real AI Evaluation

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[H2]
Sustainability Made Hats
Family Owned
Since 1969

Started in St. Augustine, FL - Designed and grew in Byron Bay, Australia - Ships from American Fork, Utah.

Shop Best Sellers

[H2]
Stylish Hats: Crafted with Care & Sustainability

Shop All Women's Hats

100% LIFETIME GUARANTEE - WE EVEN GIVE YOU A 50% DISCOUNT IF EVER LOST OR STOLEN

[H2] Handmade Hats Since 1969
Bill Conner introduced his son Will to the art of hat making, instilling a legacy of tradition, craftsmanship, and a commitment to quality. Most importantly, he emphasized the importance of responsible hat production. This lifelong dedication to excellence combines timeless techniques with a personal touch. Each hat, crafted from organic cotton, luxurious wool, hand-braided raffia and more, showcases decades of expertise and family heritage. Grounded in history, designed for contemporary style, and built to last a lifetime.

[IMG: Featured in Outside magazine]

[IMG: Featured in Forbes]

[IMG: Featured in CNN]

[IMG: Featured in Vogue]

[IMG: Featured on Travel Channel]

[IMG: Aussie outback soakable golf hat showing mesh crown and sun protective brim in color Sand]

Aussie Golf Soakable Mesh Hat
$84.00

[IMG: Wide brim sun protection raffia straw hat hand crocheted in natural color with Brown hat band and Brown chin cord]

Boulder Beach Hiking Hat
$84.00

[IMG: Lightweight cool mesh outback hiking hat made with recycled plastic bottles in color Khaki green]

Airflow Lightweight Recycled Outdoor Hat
$82.00

[IMG: Recycled sailing boating hat that floats in Sand color]

Aztec Boater Recycled Hat
$94.00

View all57 products

Stylish Leather Hats Collection

Womens

Outback Hats

Cowboy Hats

[H2] Let customers speak for us

from 4263 reviews

The Aussie Soakable Mesh Hat I have worn this hat for three years playing water volleyball, it has really held up well. It stays on my head well during play allows for good play vision while cutting down on sun glare and protecting my face and ears from the sun. Even after all this time the hat is still going strong, I use it for camping trips, cruises, fishing and kayak trips. Living in Florida this hat is great for the heat with its mesh sides. Deryl Zimmerer 05/18/2026
[IMG: Aussie Golf Soakable Mesh Hat]
Aussie Golf Soakable Mesh Hat Added some character to my hat love that it can be placed on multiple hats Camillus 05/14/2026
[IMG: Hat Band - Hand Braided Australian Leather]
Hat Band - Hand Braided Australian Leather Works perfectly just what I needed! Camillus 05/14/2026
[IMG: Hat Bag Clip for Luggage]
Hat Bag Clip for Luggage Very well made. Love it! Camillus 05/14/2026
[IMG: Yellowstone Cotton Outdoor Hiking Hat]
Yellowstone Cotton Outdoor Hiking Hat Nice hat well made fits perfectly Camillus 05/14/2026
[IMG: Black Creek Safari Hemp Hat]
Black Creek Safari Hemp Hat The hat came fast and arrived in perfect condition. It is well made and fits perfectly. I love the feel and look of the hat. Phillip 05/13/2026
[IMG: Quincy Waterproof Wool Gambler]
Quincy Waterproof Wool Gambler Detroit Detroit, (Inkster, Michigan) c1968, .. High School; we wore these "Street Helmets", (and black leather "car" coats). Exact design. D Mo 05/09/2026
[IMG: Detroit Wool Fedora]
Detroit Wool Fedora Retirement hat Gifted to me to wear walking my dog in retirement
Great hat Roger Goetz 05/06/2026
[IMG: Lone Wolf Crushable Leather Hat]
Lone Wolf Crushable Leather Hat Great quality. I have purchased hats at double the price that did not appear as sturdy as this hat. Love it. Kharis 05/01/2026
[IMG: Buster Wool Fedora]
Buster Wool Fedora Great hat Had for 10 years plus. Quickly becomes your hat. Fresh as the day I bought it. Broke in perfectly. Kevin.Jackson 04/27/2026
[IMG: Merrik Cotton Newsboy Cap]
Merrik Cotton Newsboy Cap An amazing Gambler hat This is my 4th purchase from Connor and they did not disappoint. The hat is both stylish and comfortable. I receive regular compliments whenever I'm out with it. Robert Foussat 04/27/2026
[IMG: Arizona Wool Gambler Hat]
Arizona Wool Gambler Hat The two hats were awesome, fit was perfect. Stephen 04/25/2026
[IMG: Free Unlimited Return for Store Credit or Exchanges + Package Protection Valid in US.]
Free Unlimited Return for Store Credit or Exchanges + Package Protection Valid in US. Excelente Ivan 04/14/2026
[IMG: Tracker Water Resistant Cotton Outback Hat]
Tracker Water Resistant Cotton Outback Hat Light, yet protects me from the sun. It’s perfect for my needs. Joan 04/08/2026
[IMG: Yogi Beach Boho Hat]
Yogi Beach Boho Hat Camping-hat at the lake This hat will be my companion when I'm at the lake.
Will add a picture later when I'm at the lake. Tomas 03/27/2026
[IMG: Murchasin River Water resistant Hat]
Murchasin River Water resistant Hat
[H2] AUSTRALIAN FATHER & SON HAT TEAM
Will Conner - Circa 1990's on his way to sell in USA with a bag of his dad's hatsBill Conner - Started making hats in 1969
Read More

[IMG: Bill Conner hat maker and son Will Conner with bag of hats traveling with airplane in background]

[IMG: Man in garden with sun protective straw hat and 1% logo showing Conner hats give back program]

[H2] RESPONSIBLE COMPANY
We’re growing our own Corporate Responsibility at our solar powered warehouse.
Read More

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[IMG: Aussie outback soakable golf hat showing mesh crown and sun protective brim in color Sand]

Aussie Golf Soakable Mesh Hat
$84.00

[IMG: Wide brim sun protection raffia straw hat hand crocheted in natural color with Brown hat band and Brown chin cord]

Boulder Beach Hiking Hat
$84.00

[IMG: Lightweight cool mesh outback hiking hat made with recycled plastic bottles in color Khaki green]

Airflow Lightweight Recycled Outdoor Hat
$82.00

[IMG: Recycled sailing boating hat that floats in Sand color]

Aztec Boater Recycled Hat
$94.00

[IMG: Organic cotton Bucket hiking hat in color Khaki]

Yellowstone Cotton Outdoor Hiking Hat
$68.00

[IMG: Khaki colored recycled cloth boating sailing hat Hat that floats and has a sun protective ventilation system and secure chin cord for hands free work]

Tarpon Springs Recycled Floating Sailing Hat
$94.00

[IMG: Waterproof cloth hat perfect for boating fishing or sailing]

Murchasin River Water resistant Hat
$95.00

[IMG: Cloth Bucket hat with brass colored mesh eyelets for ventilation and chin cord and snap up side]

Mountain Ventilated Packer Hat
$67.00

[IMG: Safari style pinched front sun protection hat made from natural colored hemp with a dark brown band and trim]

Black Creek Safari Hemp Hat
$82.00

[IMG: Brown oilcloth Hat with brass colored eyelets and wide sun protection brim]

Portland Waxed Cotton Rain Hat
$85.00

[IMG: Cloth Hat Hiking Hats Sunblocker Lightweight Recycled Outdoor Hat]

Sunblocker Lightweight Recycled Outdoor Hat
$80.00

[IMG: Cloth waterproof bucket or boonie style hat with a chincord]

Dusty Road Aussie Waterproof Cotton Hat
$68.00

[IMG: Oilskin Baseball Cap in color Brown]

Kentucky Waterproof Oiled Cotton Cap
$65.00

[IMG: Boonie bucket style hat made from organic cotton with wide sun protective brim and cotton chin cord]

Aussie Surf Organic Cotton Hat
$69.00

[IMG: Cloth boating sailing hat in color Sand with chin cord excellent sun protection]

Mojave Recycled Floating Sailing Hat
$94.00

[IMG: Cloth outback hat in color Khaki with leather chin cord]

Sahara Aussie Cotton Slouch Hat
$82.00

[IMG: Boating or sailing hat with sun shield and chin cord]

Sun Shield Recycled Boater Hat
$94.00

[IMG: Straw outback sun hat with faux leather braided hat band and chin cord]

Myrtle Beach Organic Raffia Hat
$82.00

[IMG: Organic cotton cloth bucket hiking hat in color Khaki]

Hiker Bucket Hat
$69.00

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[H2] About Our Summer Hat Collection
Conner Hats' summer collection combines handmade craftsmanship with sustainable materials—organic cotton, hemp, recycled polyester, and natural raffia—designed for superior sun protection during warm-weather activities. Each hat is crafted by a family-owned business committed to responsible production since 1969.
[H3] Why Choose Conner Summer Hats
Measurable sun protection:Most Conner summer hats offer UPF 50+ protection, blocking 98% of harmful UVA and UVB rays (Skin Cancer Foundation). Wide-brim styles (3+ inches) reduce UV exposure to the face by up to 48% compared to unprotected skin during summer midday hours, according to a 2018 photodermatology study. Research shows people who frequently wear protective clothing like wide-brim hats have 27% lower odds of multiple sunburns compared to relying on sunscreen alone.Sustainable materials with lower environmental impact: Our organic cotton hats use 71% less water than conventional cotton production. Hemp requires minimal water and no pesticides. Recycled polyester hats are made from plastic bottles diverted from landfills. Organic raffia is renewable and biodegradable. Handmade quality: Founded by Bill Conner in Byron Bay, Australia in 1969, and continued by his son Will (who established Conner Hats in 2014), each hat receives handmade attention to detail in small-batch production. Every hat includes a lifetime warranty against manufacturing defects.Designed for real-world conditions: Our summer hats are built for hikers, anglers, golfers, gardeners, beachgoers, and travelers who need reliable sun protection without sacrificing comfort or packability. Features include crushable/packable designs, moisture-wicking sweatbands, adjustable sizing, and breathable construction.

[H2] Who These Hats Are For
Outdoor enthusiasts who spend extended time in the sun need more than fashion—they need functional protection. Conner summer hats serve:Hikers and trail runners who need lightweight, breathable coverage with secure fitAnglers and boaters who require waterproof or water-resistant materials and floating designsGolfers who want soakable mesh construction for cooling in high heatGardeners and outdoor workers who need all-day comfort with wide-brim coverageBeach and travel enthusiasts who value packable, crushable designs that maintain shapeEco-conscious buyers seeking sustainable materials and ethical production
[IMG: Showing the wide brim of the Women]

[H2] Summer Hat Styles Explained
Wide-brim outback hats (3-4" brim): Provide maximum face, neck, and ear protection. Research shows brims wider than 7.5cm (approximately 3 inches) are necessary to provide reasonable protection factors around the nose and cheeks. Ideal for hiking, safari, and extended sun exposure.Bucket hats: Down-sloping brim offers 360-degree coverage with packable convenience. Popular for fishing, beach activities, and travel.Boonie/boating hats: Feature chin cords for secure fit in wind, often with floating construction for water activities. Many include ventilation eyelets and moisture-wicking bands.Mesh/ventilated hats: Incorporate breathable panels or soakable mesh crowns for cooling in extreme heat. Golf and active outdoor styles.Baseball caps with extended coverage: Some styles include neck flaps or extended side coverage (legionnaire style) to protect areas standard caps miss.

Material
Sun Protection
Sustainability Features
Best For
Price Range

Organic Cotton
UPF 50+
71% less water; no pesticides
All-day comfort
$68–$82

Hemp
UV resistant
Low water use, biodegradable
Durability
$82

Recycled Polyester
UPF 50+
Made from plastic bottles
Quick-dry, lightweight
$80–$95

Organic Raffia
Natural UV protection
Renewable, biodegradable
Summer wear
$82–$87

Oilskin / Waxed Cotton
Water-resistant
Long-lasting durability
Rain protection
$85–$95

What level of sun protection do Conner summer hats provide?

Most Conner summer hats offer UPF 50+ protection, blocking 98% of harmful UVA and UVB rays. This rating is tested and verified for fabrics like organic cotton, hemp, and recycled polyester. Wide-brim styles (3+ inches) provide the best coverage, protecting your face, neck, ears, and upper back—areas most vulnerable to sun damage. According to the Skin Cancer Foundation, a fabric must have a UPF of 50 to qualify for their Seal of Recommendation, and UPF 50+ rates as excellent protection. Research published in photodermatology journals shows wide-brimmed hats reduce UV exposure to the face by 48% during summer midday compared to no hat.

Are Conner summer hats truly sustainable and eco-friendly?

Yes. Conner uses organic cotton (no synthetic pesticides, 71% less water than conventional cotton), hemp (requires minimal water and no pesticides), recycled polyester made from plastic bottles, and natural raffia. We're a family-owned business founded in 1969, and we source from suppliers who pay fair wages and practice ethical treatment of employees. Our solar-powered warehouse and biodegradable packaging reflect our commitment to reducing environmental impact at every stage.

How do I choose the right summer hat for my activity?

Match the hat style to your primary use:Hiking/trail activities: Lightweight organic cotton or hemp bucket hats with chin cords for secure fitFishing/boating: Waterproof or water-resistant styles (oilskin, waxed cotton, or recycled polyester) with floating construction and wide brimsGolf: Soakable mesh outback styles that provide cooling through evaporationBeach/travel: Crushable raffia or organic cotton styles that pack flat and maintain shapeGardening/outdoor work: Wide-brim (3-4") organic cotton or hemp for maximum coverage and all-day comfortAll styles offer UPF 50+ sun protection. The key differences are material properties (water resistance, packability, weight) and brim width.

How do I measure my head for the correct hat size?

Measure your head circumference just above your eyebrows and ears using a flexible tape measure. Match your measurement to our size chart:Small: 21.5-22 inches (54-56 cm)Medium: 22-22.75 inches (56-58 cm)Large: 22.75-23.5 inches (58-60 cm)X-Large: 23.5-24.25 inches (60-62 cm)Many styles offer adjustable sizing with drawstrings or elastic bands. If you're between sizes, order the larger size—many hats include sizing foam for fine-tuning.

Can I pack/crush these hats for travel?

Many summer styles are specifically designed as packable or crushable. Organic cotton, hemp, and some recycled polyester styles can be rolled or folded without losing shape. Raffia straw hats are lightweight and packable but should not be crushed tightly. Oilskin/waxed cotton hats are more structured and less packable. Check individual product descriptions for "crushable," "packable," or "travel-friendly" designations.

How do I care for my summer hat?

Care varies by material:Organic cotton/hemp: Spot clean with damp cloth. For deeper cleaning, hand wash in cool water with mild soap, air dry flat. Avoid machine washing.Recycled polyester/waterproof styles: Wipe with damp cloth. Can handle light rain. Air dry.Raffia straw: Wipe with damp cloth only—avoid soaking, which weakens natural fibers. Store in cool, dry place.Oilskin/waxed cotton: Wipe clean with damp cloth. Re-wax annually with oilskin conditioner to maintain water resistance.All hats should be air-dried away from direct heat sources. Store with crown supported to maintain shape.

What is the lifetime warranty?

Conner Hats are warranted to the original owner against defects in materials and workmanship for the lifetime of the hat. If your hat fails due to a manufacturing defect or faulty materials, we'll replace it. Damage from accidents, improper care, or natural breakdown over extended use is not covered, but contact customerservice@connerhats.com with photos—we may be able to help repair your hat or work out an alternative solution.

Do these hats work in wet conditions?

Some styles are specifically designed for water resistance:Waterproof/water-resistant: Oilskin, waxed cotton, and some recycled polyester styles resist rain and can be worn in wet conditionsFloating designs: Several boating/sailing hats (Tarpon Springs, Aztec Boater, Mojave) are designed to float if they fall in waterSoakable mesh: Golf and hiking styles with mesh panels can be soaked in water for evaporative coolingNot water-friendly: Raffia straw weakens when wet and should be kept dryCheck individual product descriptions for water-resistance ratings and features.

How wide should the brim be for effective sun protection?

For maximum sun protection, choose hats with brims at least 2-3 inches wide all around. Research shows brims wider than 7.5cm (approximately 3 inches) provide reasonable protection factors around the nose and cheeks. The American Cancer Society recommends a brim of at least 2-3 inches, and the Cancer Council Australia defines a wide brim as more than 6cm (2.4 inches) for adults. Baseball caps protect the scalp, forehead, and nose but provide almost no protection to the neck and ears, where skin cancers commonly develop. Wide-brim styles in our collection range from 3 to 4+ inches.

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[IMG: Bac Pac Traveller hat Handmade in Australia by BC Hats made from genuine oliy waterproof leather in color Brown]

BC Hats Bac Pac Traveller Oily Australian Leather Hat
$185.00

[IMG: Outback leather hat in color Black with three eyelets for ventilation and sewn on braided hat band for a unique look]

Down Under Leather Hat
$95.00

[IMG: Leather outback crushable hat with wide brim in color Brown]

Lone Wolf Crushable Leather Hat
$95.00

[IMG: Brown leather outback hat with buffalo nickel coins around the band]

Buffalo Nickel Leather Hat
$95.00

Sold Out

[IMG: Australian outback leather hat in color brown with wide brim]

Kangaroo Crossing Buffalo Hide Hat
$95.00

[IMG: Leather outback and western style hat with shapeable brim in color Brown]

High Sierra Shapeable Leather Hat
$95.00

[IMG: Conner Hats Maverick Leather Hat]

Maverick Leather Hat
$100.00

[IMG: Conner Hats Amalfi Leather Cap]

Amalfi Leather Cap
$79.00

[H2] Handmade Leather Hats Built to Last Decades
Conner Hats' leather collection features handcrafted hats made from genuine oily waterproof leather and buffalo hide. With proper maintenance, high-quality leather hats last several years or even decades—and we back ours with a [lifetime warranty against defects](https://connerhats.com/pages/lifetime-warranty).

[IMG: Man wearing Conner hats Down Under outback leather hat in color Black with three eyelets for ventilation and sewn on braided hat band for a unique look]

[H2] What sets our leather hats apart
Australian heritage craftsmanship: Founder Bill Conner created the first shapeable-brim leather hat in Australia in 1969Genuine leather construction: Oily waterproof leather, buffalo hide, and premium suede optionsBreathable design: Natural leather ventilation helps keep you cool in warm weatherCrushable & packable: Many styles bounce back from travel compressionFamily-owned quality: Every hat is handmade by a family business committed to sustainable materialsCare requirements: Condition your leather hat every 3–6 months depending on wear frequency. Regular cleaning and conditioning keep the leather supple and help prevent drying and cracking. Store in a cool, dry place away from direct sunlight. View complete care instructions: https://connerhats.com/pages/hat-carePrice range: $79–$185Sizes: Small through XX-Large (select styles)Free shipping on orders $79+

How long do Conner leather hats last?

High-quality leather hats with proper maintenance can last several years or even decades. Conner Hats are fully warranted to the original owner against defects in materials and workmanship for the lifetime of the hat. Lifespan depends on wear frequency, storage conditions, and maintenance. Hats worn daily in harsh weather may show wear within 1-2 years, while occasionally-worn hats stored properly can last 20+ years.

How do I care for a leather hat?

Condition your leather hat every three to six months, depending on how often you wear it and the environmental conditions it faces. Clean with a soft brush to remove dust, spot-clean stains with mild soap formulated for leather, and apply leather conditioner to prevent cracking. Store the hat in a cool, dry place or with a hat protector to protect from damage. Avoid extreme heat, direct sunlight, and prolonged moisture exposure. [Complete care guide](https://connerhats.com/pages/hat-care).

Are Conner leather hats waterproof?

Many styles feature oily waterproof leather (like the BC Hats Bac Pac Traveller) that repels light rain. However, environmental factors such as rain, snow, and extreme heat or cold can damage leather hats. For heavy rain, we recommend our [oilskin and waxed cotton collection](https://connerhats.com/collections/oilskin-waxed-cotton-hats). If your leather hat gets wet, let it air dry at room temperature—never use direct heat.

What's the difference between oily leather and suede leather hats?

Oily leather hats have a classic, slightly glossy finish that's naturally water-resistant and develops a rich patina over time. They're more durable for outdoor wear. Suede leather hats have a soft, matte texture that's more delicate and should be kept out of rain. Suede is a delicate material and getting it wet will cause it to shrink and could damage the fabric. Choose oily leather for outdoor activities; choose suede for style-focused wear in dry conditions.

Can I reshape my leather hat?

Yes. Conner's leather hats feature shapeable brims—Bill Conner was the first in Australia to make a leather hat with a shapeable brim in 1969. To reshape, apply gentle steam (from a kettle or steam iron), then manually reshape with your fingers. For significant reshaping or restoration, contact us at 833-727-1410 for guidance.

What sizes do leather hats come in?

Most styles are available in Small, Medium, Large, and X-Large. Select styles (like the Bac Pac Traveller and Maverick) also offer XX-Large. [Measure your head](https://connerhats.com/pages/hat-sizing) by wrapping a flexible tape measure around your head just above your ears. Small fits 21.5-22", Medium fits 22-22.5", Large fits 22.5-23", X-Large fits 23-23.5", XX-Large fits 23.5-24".

Are Conner leather hats made sustainably?

Yes. Conner Hats is a family-owned business committed to sustainable materials and ethical production. Will Conner made the conscious choice to use suppliers who were paying fair wages and participated in ethical treatment of their employees and to use materials that were sustainably sourced. Our warehouse is 100% solar powered, and we use biodegradable materials instead of single-use plastics in packaging.

What's your return policy?

Free 30-day exchanges (USA only). If you're not satisfied with fit or style, we'll exchange it. Conner Hats are warranted to the original owner against defects in materials and workmanship for the lifetime of the hat. [View full return policy](https://connerhats.com/pages/returns).

[H2] Leather Hat Styles Comparison

Feature
Oily Leather (e.g., Bac Pac Traveller)
Buffalo Hide (e.g., Kangaroo Crossing)
Suede (e.g., specific models)

Water Resistance
High—naturally repels light rain
Moderate—some water resistance
Low—avoid moisture

Durability
Excellent for outdoor wear
Excellent—thick and robust
Moderate—more delicate

Patina Development
Develops rich patina over time
Develops character with age
Maintains matte appearance

Care Level
Moderate—condition every 3–6 months
Moderate—condition regularly
High—requires gentle care

Best For
Outdoor activities, travel, hiking
Western style, rugged use
Fashion-focused wear, dry climates

Price Range
$95–$185
$95
Varies by style

[H2] Quick Leather Hat Care Checklist
Every wear: Brush off dust with a soft clothEvery 3–6 months: Apply leather conditioner (more often if worn daily)After rain exposure: Air dry at room temperature — never use direct heatStorage: Keep in a cool, dry place away from direct sunlightAvoid: Hairspray, perfume, and alcohol-based products while wearingReshaping: Use gentle steam from a kettle and reshape by handProfessional help: Contact us at 833-727-1410 for restoration guidance

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Essential accessories to customize fit, protect your investment, and maintain your Conner Hat. From sizing strips to waterproofing spray, find everything you need to keep your hat fitting perfectly and looking its best.Hats can stretch up to half a size with regular wear, especially in warm conditions where heat and moisture soften materials like felt, wool, and leather (Ultrafino Hat Care Guide, 2019).

[IMG: Nikwak bottle 4.2oz Spray-On for all Conner Hats]

Nikwax Fabric & Leather Waterproofing Spray
$17.00

[IMG: Conner Hats 6-Inch (Qty 2) Adhesive Size-Reducing Strips]

Adhesive Size-Reducing Strips
$5.00

[IMG: Conner Hats One Size / Black Hat Band - Hand Braided Australian Leather]

Hat Band - Hand Braided Australian Leather
$30.00

[IMG: Conner Hats Black Hat Bag Clip for Luggage]

Hat Bag Clip for Luggage
$15.00

[IMG: Conner Hats Hat and Cap Clip for the wind]

Hat and Cap Clip for the wind
$15.00

[IMG: Conner Hats One size / Beige Feather Turquoise Hat Band]

Feather Turquoise Hat Band
$25.00

[IMG: Conner Hats Small AUSSIE GLOF HAT VELCRO SIZE STRAP]

Aussie Golf Hat Velcro Size Strap
$10.00

[IMG: Conner Hats Grey / Small RECYCLED SUN HOODIE]

RECYCLED SUN HOODIE
$49.00

[H2] Complete Your Hat: Accessories for Perfect Fit & Lasting Care
Even the best handmade hat needs the right accessories. Whether your hat is slightly too large, you're heading into wet weather, or you want to add a custom hatband, these essentials help you get more wear and better performance from your Conner Hat.

[H2] Hat Sizing Strips: Reduce Up to One Full Size
Hats stretch over time, or sometimes the fit falls between standard sizes. Self-adhesive foam sizing strips solve both problems. These sweat-resistant foam strips adhere to the inside of your hat's sweatband, reducing the internal diameter for a snug, secure fit.Two strips reduce your hat by approximately half a size, while four strips reduce a full size—allowing you to customize fit without returning the hat (Ultrafino, 2024).How much they adjust: Two strips reduce your hat by approximately half a size. Four strips reduce a full size. The 1/8-inch thick foam is soft against your skin and won't cause irritation during all-day wear.Who needs them: Hat wearers whose size falls between standard measurements (Small, Medium, Large, X-Large), anyone whose hat has stretched from regular use, or buyers who prefer to size up for comfort and fine-tune the fit with strips.
[H3] Waterproofing Spray: Keep Your Hat Dry in Any Weather
Nikwax Fabric & Leather Waterproofing Spray creates a durable water-repellent barrier on cotton, canvas, leather, and wool hats. One 4.2oz bottle treats multiple hats and restores water resistance to materials that have lost their original coating.Nikwax is trusted by outdoor professionals and has been formulating eco-friendly waterproofing treatments since 1977, offering water-based formulas that don't contain harmful fluorocarbons (Nikwax, 2024).When to use it: Before your first wear on new hats, after cleaning, or when you notice water soaking in rather than beading off. Spray-on application takes minutes and dries clear without changing the hat's color or texture.Materials it protects: Organic cotton, canvas, oilskin, waxed cotton, leather (smooth and suede), and wool felt. Not recommended for straw or raffia hats.Hand-Braided Australian Leather Hat BandsSwap the standard hatband for a hand-braided leather upgrade. These bands are crafted in Byron Bay, Australia, in the same workshop where Bill Conner started making leather hats in 1969. Each band features traditional four-strand braiding and fits most hat styles with standard grosgrain ribbon bands.Each band is hand-braided using traditional four-strand techniques developed in Byron Bay, where Bill Conner established BC Hats in 1969—making this the same workshop that created Australia's first leather hat with a shapeable brim (Conner Hats History).Customization: Adds a rugged, Western-inspired look to fedoras, outback hats, and gambler styles. Available in black, brown, tan, and natural leather tones.Hat Clips: Secure Your Hat in Wind or During TravelTwo clip options solve different problems:Wind clip: Attaches your hat to your shirt or jacket collar, preventing it from blowing off in gusty conditions. Essential for boating, hiking exposed ridges, or windy beach days.Luggage clip: Secures your hat to the outside of your backpack or suitcase, keeping the crown's shape intact during travel without crushing it inside your bag.

Number of Strips
Size Reduction
Best For

1–2 strips
Quarter to half size
Fine-tuning fit, hats that stretched slightly

3–4 strips
Half to full size
Between-size fit, significantly stretched hats

Full circumference
Up to two sizes
Major size reduction (check mirror first—oversized hats can look comical)

How much smaller will sizing strips make my hat?

Two adhesive foam strips reduce your hat by approximately half a size. Four strips reduce a full size. Each strip is 6 inches long and 1/8-inch thick. You can trim them to fit specific areas (front and back of the crown, or sides for long face shapes) or line the entire circumference for maximum reduction. The foam is sweat-resistant and won't lose adhesion during regular wear.

Where do I place sizing strips inside my hat?

For most head shapes, place one strip at the front of the crown and one at the back, behind the sweatband with the adhesive side facing the hat wall. For long or narrow faces, placing strips on the sides (left and right) may be more comfortable. Test the fit before removing the adhesive backing—wear the hat with strips in place to confirm placement, then peel and stick.

Can I use waterproofing spray on all Conner Hats?

Nikwax Fabric & Leather Waterproofing Spray works on cotton, canvas, oilskin, waxed cotton, leather (smooth and suede), and wool felt hats. Do not use on straw hats (raffia, palm, shantung) or hats with delicate embellishments. Always test on a small, inconspicuous area first. Spray outdoors or in a well-ventilated area, hold the bottle 6 inches from the hat, and apply an even coat. Let dry completely (2-4 hours) before wearing.

Will sizing strips damage my hat or leave residue?

Quality hat sizing strips use gentle adhesive designed specifically for hats—not heavy-duty weather stripping, which can crack straw and leave sticky residue. Conner's adhesive sizing strips use sweat-resistant foam with adhesive that holds securely but removes cleanly. Avoid using generic foam weather stripping from hardware stores, which uses industrial adhesive not meant for contact with skin or delicate hat materials.

How do I know what size hat I wear?

Measure your head circumference just above your eyebrows and ears using a flexible tape measure. Match your measurement to this chart: Small (21.5-22 inches / 54-56 cm), Medium (22-22.75 inches / 56-58 cm), Large (22.75-23.5 inches / 58-60 cm), X-Large (23.5-24.25 inches / 60-62 cm). If your measurement falls between sizes, order the larger size and use adhesive sizing strips to fine-tune the fit. Many Conner styles include adjustable drawstrings or elastic bands for additional customization.

Can I replace a hatband myself?

Yes, but it requires some care. Most Conner Hats use grosgrain ribbon hatbands stitched or glued to the crown. To replace with a leather hatband: carefully remove the existing band (use a seam ripper for stitched bands), wrap the new leather band around the crown at the same position, and secure the ends with fabric glue or hand-stitching. If you're uncomfortable doing this yourself, a local tailor or shoe repair shop can install a new band in minutes.

Do hat clips work on all hat styles?

The wind clip (hat-to-collar clip) works on any hat with a structured brim—fedoras, outback hats, cowboy hats, sun hats, and bucket hats. It clips to the underside of the brim and attaches to your shirt or jacket collar with a small alligator clip. The luggage clip works on hats with grosgrain ribbon bands or sturdy sweatbands—it clips to the band and attaches to backpack straps, luggage handles, or carabiner loops.